Our Molds and Processes
As a member of the $100 million Sansyu Group, the largest and the oldest micro molding and micro mold making group in the world, we are able to take advantage of the design expertise and exceptional micro injection mold tools produced by Sansyu Finetool.
The video explains some of the benefits of our high-precision tooling for customers — benefits that ensure exceptional precision, quality control and on-time delivery.
- We use mold-flow 3D software to prove out design feasibility and run simulations to balance the runners in the components. The mold components are manufactured using micron sized wire EDM and custom made electrodes, along with hand polishing and fitting of the components.
- Each Makuta micro injection mold is custom manufactured with cavities and core blocks that are made up of several EDM inserts. The benefits of our multi-insert mold designs include: improved venting of gases during molding; the ability to more thoroughly clean the mold components; and the ability to stock and quickly replace inserts, avoiding the high costs and downtime associated with sending an entire mold out for repair.
- Two-cavity mold produces electrical bobbin measuring just 1.11 x 0.96 x 0.64 mm.